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'[EE]: Cleaning flux residue from PCBs'
2010\11\15@053015 by Philip Pemberton

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Hi guys,

Does anyone know of a particularly good (and low cost) solvent for removing flux from assembled PCBs?

Normally I use isopropyl in an ultrasonic cleaner, which works really well. The problem is that I'm now building up a bunch of Eurocard-sized PCBs, which are about an inch too big on each side to fit in my ultrasonic cleaner.

IPA in a plastic tray works reasonably well, but removing the residue takes a lot of brushing with a stiff toothbrush, and I'm concerned about damage to solder joints, pins, etc. IPA also tends to spread the flux across the board, leaving watermarks and sticky spots, though I suspect the solution to this would be to rinse with IPA before doing a final water rinse...

The only other PCB cleaners I've used are Chemtronics Flux-Off (which is far too expensive and evaporates too quickly to do a good job in this application), and Electrolube "Fluxclene" (many years ago).

Thanks,
-- Phil.
spam_OUTpiclistTakeThisOuTspamphilpem.me.uk
http://www.philpem.me.uk

2010\11\15@091407 by Sean Breheny

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I use Isopropyl Alcohol, scrub with a toothbrush, and finish with
several rinses where I run the alcohol across the board in one
direction only and on the final rinse, I immediately use high pressure
compressed air to blow off all of the alcohol. I find that the main
reason that a residue gets left on the board is that the alcohol pools
in some places and dries, precipitating its contents back onto the
board.

Beware that this process probably causes highly flammable vapors so do
it only in a well ventilated area with no sources of ignition nearby.
Also, beware of over-exposing your skin to IPA as it can cause
defatting (dissolving the fat layer under the skin - NOT a good
thing).

Sean


On Mon, Nov 15, 2010 at 5:30 AM, Philip Pemberton <.....piclistKILLspamspam@spam@philpem.me.uk> wrote:
{Quote hidden}

>

2010\11\15@094743 by alan.b.pearce

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> I use Isopropyl Alcohol, scrub with a toothbrush, and finish with
> several rinses where I run the alcohol across the board in one
> direction only and on the final rinse, I immediately use high pressure
> compressed air to blow off all of the alcohol. I find that the main
> reason that a residue gets left on the board is that the alcohol pools
> in some places and dries, precipitating its contents back onto the
> board.
>
> Beware that this process probably causes highly flammable vapors so do
> it only in a well ventilated area with no sources of ignition nearby.
> Also, beware of over-exposing your skin to IPA as it can cause
> defatting (dissolving the fat layer under the skin - NOT a good
> thing).

Use of compressed air to dry it is not likely to endear you to the ESD
safety officer either.
-- Scanned by iCritical.

2010\11\15@105501 by Sean Breheny

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That surprises me...while theoretically possible for the high-flow
rate air to cause ESD buildup, I've never heard of it being prohibited
for briefly cleaning boards. One of my co-workers here who used to
work for Raytheon on military equipment said they used it all the
time.

Sean


On Mon, Nov 15, 2010 at 9:48 AM,  <.....alan.b.pearceKILLspamspam.....stfc.ac.uk> wrote:
{Quote hidden}

>

2010\11\15@111421 by Mark Rages
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On Mon, Nov 15, 2010 at 9:55 AM, Sean Breheny <EraseMEshb7spam_OUTspamTakeThisOuTcornell.edu> wrote:
> That surprises me...while theoretically possible for the high-flow
> rate air to cause ESD buildup, I've never heard of it being prohibited
> for briefly cleaning boards. One of my co-workers here who used to
> work for Raytheon on military equipment said they used it all the
> time.
>
> Sean

ESD prevention is a kind of religion.  All kinds of reasonable-seeming
things are proscribed under a vague threat of future punishment.  The
ESD faithful repeat the received wisdom without really understanding
the why of it.  When you enter the place of worship^Wpcb assembly, you
must don special garments.  And any non-obvious failure is attributed
to the unseen hand of Electrostatic Discharge.

Clearly, you are an ESD sinner.

Regards,
Mark
markrages@gmail
-- Mark Rages, Engineer
Midwest Telecine LLC
markragesspamspam_OUTmidwesttelecine.co

2010\11\15@170022 by Dwayne Reid

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At 03:30 AM 11/15/2010, Philip Pemberton wrote:
>Hi guys,
>
>Does anyone know of a particularly good (and low cost) solvent for
>removing flux from assembled PCBs?

Is there any chance that you can change to solder with water-soluble flux?

Advantages:

1) extremely aggressive.  Promotes solderability over even the best Rosin or RMA fluxes.

2) Extremely easy clean-up - wash with hot-water spray.


Disavantages:

1) extremely aggressive.  Will cause corrosion if left on board.

We use solder containing Kester 331 flux and do our wave-soldering with Kester AZ2331 flux.  It works extremely well and comes off very clean in the modified dishwasher we use for cleaning boards.  Surface contamination has been unmeasurable on those boards that we had tested.

dwayne

-- Dwayne Reid   <@spam@dwaynerKILLspamspamplanet.eon.net>
Trinity Electronics Systems Ltd    Edmonton, AB, CANADA
(780) 489-3199 voice          (780) 487-6397 fax
http://www.trinity-electronics.com
Custom Electronics Design and Manufacturing

2010\11\15@205125 by Philip Pemberton

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On 15/11/10 22:00, Dwayne Reid wrote:
> Is there any chance that you can change to solder with water-soluble flux?

Not really. Water-soluble solder paste is like gold dust around here. Getting a 500g tub of Multicore LF318 (96SC alloy, RMA flux) at a reasonable price took a fair amount of searching, arguing and digging... Mostly because I demanded a freshly-manufactured tub with at least three months left on the use-by.

Only place I've seen water-soluble paste is DigiKey, and if memory serves, they won't sell it outside of the USA.

> 1) extremely aggressive.  Will cause corrosion if left on board.

Which is probably why Farnell don't stock it...

> We use solder containing Kester 331 flux and do our wave-soldering
> with Kester AZ2331 flux.  It works extremely well and comes off very
> clean in the modified dishwasher we use for cleaning boards.  Surface
> contamination has been unmeasurable on those boards that we had tested.

Kester make some really neat stuff. It's a shame nobody seems to sell it over here :(

It seems every country has a 'preferred supplier' for specialised solders. In the USA it's Kester, over here it's Multicore/Henkel... Try and get something made by a "non-preferred" supplier and you might as well be trying to herd cats.

-- Phil.
KILLspampiclistKILLspamspamphilpem.me.uk
http://www.philpem.me.uk

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